Setup fixtures from EA Engineering provide high precision and enhance efficiency across various production lines. We specialize in developing fixtures that adapt to the unique requirements of each client, ensuring a perfect match to technical parameters and operational processes.

What are setup fixtures?

Setup fixtures are specialized tools designed for the precise placement and securing of products on manufacturing machines. Critical for operations such as precise machining, drilling, and milling, these devices not only increase the accuracy of processes but also significantly reduce the time needed for equipment setup.

Our fixture design and manufacturing process

The process of making setup fixtures has the following stages:

Requirement analysis

We start with a detailed analysis of your manufacturing process to precisely understand all the parameters.

Design

Based on gathered information, our engineers develop customized solutions, optimizing each aspect of the fixture for your specific case.

Prototyping and testing

Each prototype is tested to ensure its functionality and reliability.

Manufacturing

Using only high-quality materials and modern technologies, we produce reliable and durable fixtures.

Why choose us

Our setup fixtures offer important advantages:

Precision and Reliability. High accuracy in processing and reliability in operation.
Durability and Longevity. High-quality materials ensure a long service life.
Reduced Operational Costs. Decreasing setup time speeds up the production cycle and reduces costs.

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Our successful projects

We are proud that our setup fixtures have helped many enterprises optimize their production processes. Examples of successful projects highlight our ability to solve complex challenges and achieve impressive results.

Service and support

We provide a full range of technical support and maintenance services to ensure the continuous operation of our setup fixtures throughout their lifecycle. Our comprehensive service package includes regular maintenance, prompt repair and replacement of components, as well as access to professional consultations and specialized training programs, ensuring maximum efficiency of your equipment.

Submit a request

Fixtures from EA Engineering are the perfect partner for achieving high productivity and precision on production lines. We specialize in developing unique and customized solutions that fully meet the operational and technical requirements of your enterprise.

If you need solutions that can enhance the precision and efficiency of your production, contact us today to learn more about our setup fixtures or to order a custom solution.

For additional questions or to start collaboration, please contact our specialists.

Registered address:

704, 7th Floor, Palm Court, Gurgaon Mehrauli Road, Sector16, Gurgaon-122007, Haryana

Factory address:

Plot no. 21, Gali no. 2, Basai Industrial Area, Basai Enclave Part 1, Gurgaon 122001, Haryana

Phone numbers:

+919871831295

+919971453430

E-MAIL

info@ea-engineering.in

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Fixtures are divided into

Universal Fixtures (UF) are multifunctional tools that allow processing of various parts without setup and clamping elements replacement.
Special Fixtures are specifically designed for processing certain types of parts. Additionally there are adjustable fixtures, including Universal Setup Fixtures (USF) and Special Setup Fixtures (SSF), which can be adapted for use in batch production. These devices are used at various stages of production, from metal cutting to quality control and assembly, providing reliable fixation of parts and assemblies.

Universal milling fixtures

Milling fixtures can be of few types, which vary in their universality and the rigidity of the frame, as well as the presence of clamping devices. Among such fixtures, one can highlight:

The process begins with a thorough analysis of your needs and requirements. We develop a fixture concept perfectly suited to your equipment model and quickly align it with you.

Optical Dividing Heads used for particularly demanding jobs where high precision is necessary. Optical systems achieve maximum accuracy in operations.

Universal Rotating Tables and Angular Tables designed for rotating or setting the workpiece at a specific angle. This is very convenient for processing complex parts as it allows secure fixing of the workpiece and providing the necessary angle of its position.

Thus, milling fixtures are diverse devices that allow materials to be processed with high degrees of precision and quality. They are used in various fields of industry and repair, providing ease of operation and achieving the required results.

Design and calculation

The design and calculation of machine tooling fixtures is a complex process involving the preparation and analysis of initial data, development of layout and structure of the fixture, and calculations for accuracy and strength. The structure includes setup elements, clamping devices, guides for tools, and power mechanisms for activating clamping devices.

Every aspect of the design serves to create an efficient and reliable fixture that fully meets both current and future production needs.

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