Our team at EA Engineering is an experienced manufacturer and developer of aggregate machines, specializing in their design and production. These devices receive special attention from our company as they play few exceptionally important roles. Firstly, aggregate machines allow achieving high precision and reliability in part assembly before welding, thereby significantly enhancing the quality and strength of the welds. Secondly, these devices greatly increase the efficiency of welding processes by reducing the waiting and adjustment time. As a result, our clients can achieve not only highly accurate and reliable welds but also save time and resources. Whether it's metal structures production or automotive plant, our aggregate machines are always ready to provide the highest level of quality and performance. Based on our extensive experience and expertise, we are proud to offer our Indian clients the most advanced and reliable solutions in welding.

What is an aggregate machine?

An aggregate machine is a specialized tool designed for precise positioning and fixation of parts during welding operations. The main goal of these devices is to ensure stable and accurate positioning of parts, which in turn helps minimize welding errors and defects. Thanks to a rigid frame with stops, fixators, and clamps, aggregate machines provide the necessary precision and reliability in the welding process.

Advantages of aggregate machines from EA Engineering

The machines produced by EA Engineering are remarkably versatile and can adapt to diverse manufacturing requirements. Our team designs devices that can be easily configured to suit the specifics of different parts and provide reliable and stable attachment during welding operations. As a result, the safety and quality of assembly-welding operations are enhanced, and the likelihood of defects is significantly reduced, which greatly speeds up the manufacturing processes.

Our products are also equipped with advanced automated control systems that allow us to accurately monitor all parameters of welding operations and instantly adapt to changing working conditions in real-time. Thanks to effective integration with robotic welding systems, we greatly increase overall productivity and minimize labor costs, making our machines an ideal choice for enterprises aiming to automate and optimize manufacturing processes.

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Technical specifications of aggregate machines

Our company offers aggregate machines with various clamping systems—manual and automatic, including pneumatic, hydraulic, electromagnetic, and vacuum. We guarantee exceptional precision in fixing parts even in the most complex projects. The design of each machine provides easy access to the parts being welded, which is crucial for high-quality welding. Thanks to the modular design, our machines can be adapted to various types and sizes of parts, supporting diverse manufacturing processes. Additionally, our pressure adjustment control systems allow adjusting the clamping force according to the welding task requirements, minimizing the risk of material damage and enhancing the overall quality of welds.

Applications of aggregate machines

Aggregate machines are widely used in various industries, including automotive, shipbuilding, and construction. They excel in assembling and welding large-scale structures, such as bridges, scaffolding, and complex metal constructions. Additionally, due to their versatility, these machines are extensively used in the aerospace industry and the production of energy installations, where high precision and adherence to strict technical standards are required. For instance, they are used in manufacturing turbines, large pipelines, and pressure vessels. Given this, aggregate machines are an indispensable tool in projects requiring maximum precision and compliance with strict technical norms.

Design and manufacturing process of aggregate machines at our company

The design and manufacturing of aggregate machines at EA Engineering go through several key stages, ensuring high quality and precision of the products.

Requirement analysis

At the initial stage, our engineers thoroughly analyze the client's technical specifications, determining the necessary parameters and features of the machine. This includes discussing dimensions, material types, and welding processes to be used.

3D modeling

Using advanced computer-aided design (CAD) software, our specialists develop detailed 3D models of the machines. This allows us to visualize the final product and make necessary adjustments before starting production.

Simulation and calculations

After developing the 3D models, we conduct simulations, including load testing. This helps identify and eliminate potential issues, ensuring the reliability and safety of the design.

Manufacturing

Fixtures are produced on modern CNC machines, ensuring high precision and adherence to all technical requirements.

Assembly and testing

Assembled machines undergo rigorous testing to ensure that all mechanisms work correctly and safely. Testing includes checking mechanical stability and positioning accuracy.

Delivery and on-site setup

The completed machines are delivered to the client's production facilities, where we perform final setup and commissioning. Our experts conduct all necessary training and testing to ensure efficient integration of the new equipment into the production process.

Thus, we guarantee that every stage from initial design to final setup at your facility will be executed with consideration for all requirements and quality standards.

From concept to design — 5 working days.

Examples of completed projects

We have successfully executed projects in the automotive, agricultural, and construction industries, showcasing the unique capabilities of our modular machine tools in action. Our clients have noted a significant increase in efficiency and a reduction in operational expenses.

Our technological capabilities

We take great pride in our extensive range of cutting-edge technologies that enable us to perform the full cycle of manufacturing high-quality parts and components. Here are the main processing techniques we offer:

Turning and vertical turret lathe operations

Perfect for machining rotating elements of various sizes and complexities.

Electroplating

Applying this technology after mechanical processing significantly enhances the anti-corrosion properties and appearance of the products.

Horizontal boring and jig boring

Effective methods that allow precise formation of holes and grooves in large products.

Forging, stamping, and casting

These metal forming methods allow for the creation of complex items that can be refined to perfection.

Milling and bending processing

We master complex methods of shaping and cutting materials to create intricate geometric shapes.

Gear cutting, planing, and broaching

Specialized techniques used for creating gears, gear wheels, and other transmission elements.

Thermal and electrical discharge machining

These technologies are used for hardening materials and creating high-precision parts through erosion.

Blanking, surface grinding, and cylindrical grinding

Primary methods for the initial preparation of materials and precise final surface finishing.

Thanks to these advanced technologies, we can guarantee high precision and quality of finished products, ensuring their durability and reliability during operation.

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Warranty for manufacturing modular machine tools from EA Engineering

At EA Engineering, we pride ourselves in offering our clients not only advanced technology and high-quality manufacturing but also reliable warranty commitments. We provide a comprehensive warranty on all modular machine tools, affirming their high quality and longevity.

What the warranty covers:

Full coverage

All major components and assemblies of the machine are covered by the warranty for up to 12 months from commissioning.

Technical support

Free technical support via phone or online communications throughout the warranty period.

Service services

If components need to be repaired or replaced, our qualified service engineers are ready to address any issues quickly and efficiently.

Delivery of spare parts

We ensure prompt delivery of necessary spare parts anywhere in the world.

Advantages of our warranty:

Minimizing downtime

Our warranty is aimed at keeping your production running smoothly without interruptions.

Trust and confidence

You can be confident in the reliability and efficiency of your equipment, knowing that any potential issues will be promptly resolved.

At EA Engineering, we strive to ensure that every client is completely satisfied with the quality of our equipment and the level of service provided.

Modular machine tools: diversity and functionality

Unilateral modular machine tools

Unilateral modular machine tools are available in various configurations to meet unique production needs:

Horizontal single-spindle. Ideal for performing single-position tasks.
Vertical single-spindle. Ensures precision in vertical machining.
Inclined single-spindle. Optimized for specialized angled operations.
Multi-spindle single-position. With multiple power heads for increased productivity.
Multi-spindle multi-position. Designed for complex machining, allowing operations from multiple sides simultaneously.

Multilateral modular machine tools

These machines expand machining capabilities, enabling work on parts from multiple sides:

Horizontal and vertical single-position. For efficient one-sided machining.
Combined single-position. Combines several processes in one device.
Multi-position machines. Ideal for sequential and complex machining of workpieces in automated flows.

Application and layout

Modular machine tools can operate as standalone units or as part of automated lines, facilitating the machining of stationary workpieces with multiple tools. This speeds up work processes, allowing tools to simultaneously move and process products from various sides.

Standardized components are used to develop such machines, which significantly reduces development time and simplifies manufacturing. This approach enhances adaptability to changing production tasks and allows for the creation of modular machines using a minimal number of unique parts, thereby streamlining and standardizing technological processes.

Modular machine tools can be classified based on the sizes of the workpieces they handle, allowing for three main categories. Each category is characterized by unique dimensions, weight, and design of standardized components.

Small modular machine tools

These machines are equipped with smaller spindle heads ranging from 0.18 to 0.75 kW, ideal for precise and fine work.

Medium modular machine tools

Machines in this category are fitted with cam-driven power heads providing feed power from 1.1 to 3 kW, suitable for moderately complex tasks.

Large modular machine tools

These machines include hydraulic or electromechanical tables designed to accommodate spindle units, making them ideal for processing large and heavy workpieces.

Additionally, modular machine tools can further be classified based on structural features, considering different performance requirements and processing specifications. This allows for the selection of the most suitable model for specific production needs.

Linear type modular machine tools

Linear type modular machine tools should be noted for their leading role in the effective classification of machine equipment. These mechanisms are ideally suited for performing drilling, milling, and threading operations, thanks to their special design, which does not involve a fixed base. Modular machine tools consist of a frame equipped with guides, an electric motor, and a tool holder, enabling the workpiece to be secured in a device designed for this purpose.

In modern industry, the flexibility of equipment combined with flawless performance is especially valued. CNC modular machine tools excellently meet these demands, standing out as a separate group due to their adaptability and smooth operation.

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EA Engineering offers you a reliable partnership in designing and manufacturing modular machine tools. Our experienced team applies advanced technologies combined with personalized clients approach to create equipment that fully meets your production requirements.

We guarantee the high accuracy and performance of our equipment and a reduction in the time required for design and manufacturing. Our main goal is to help you accelerate processes and reduce production costs while ensuring ease of maintenance and adaptability to process changes.

Do not miss the opportunity to enhance your business's profitability. Submit a request for the design and manufacturing of modular machine tools at EA Engineering today and confidently take each step in your production journey!

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