Our services

Customized machine tooling and fixtures for Special purpose machines, VMC, HMC, and other conventional machines.

Customized machine tooling is needed in case it is impossible to use standard fixtures. It serves for installation and (or) fixation of workpieces during manufacturing process.

THE USE OF CUSTOMIZED PRODUCTION TOOLING AND FIXTURES ALLOWS:

Install and fix a workpiece of complicated shape or non-standard workpiece if standard universal equipment cannot help

Expand technical capacities of the machine

Reduce part manufacturing time

Increase machine utilization efficiency

DESIGN AND MANUFACTURING OF CUSTOMIZED PRODUCTION TOOLING AND DEVICES

MANUFACTURING OF CUSTOMIZED NON-STANDARD TOOLING FOR METAL-WORKING MACHINES

MANUFACTURING OF CUSTOMIZED NON-STANDARD TOOLING FOR METAL-WORKING MACHINES

These tools are used to fix a workpiece for subsequent cutting on a milling or turning machine.

  • Prism
  • Conductor
  • Clamping device
  • Machine fixture
  • Clamp
  • Collet clamp
  • Technical tool
  • Installation tools and fixture
  • Plank
  • Pillar
  • Eccentric
  • Frame
  • Special jaws
CALCULATE THE COST

MANUFACTURING OF MEASURING EQUIPMENT AND CONTROL DEVICES

MANUFACTURING OF MEASURING EQUIPMENT AND CONTROL DEVICES

They are used for high-precision inspection to ensure the parts' compliance with dimensions and tolerances.

Inspection tools are used to check the dimensions of particular surfaces and their interposition so that to control the quality and stability of the manufacturing process.

  • Measuring bracket
  • Measuring gauge
  • Complex caliber
  • Control device
  • Form
CALCULATE THE COST

ASSEMBLING EQUIPMENT AND DEVICES

ASSEMBLING EQUIPMENT AND DEVICES

It is used if assembly of critical products is not possible without a special device.

  • Jig
  • Assembly slipway
  • Turner
  • Assembly table
GET A QUOTE

WELDING EQUIPMENT AND FIXTURES

WELDING EQUIPMENT AND FIXTURES

  • Welding rig
  • Welding fixture
GET A QUOTE

OUR CLIENTS

Companies using standard equipment for processing

Engineering industries, defence industry, mechanical assembly production, etc., having a pool of machines with standard tools, which they cannot use for the manufacturing of customized products. They do not deal in special machine tools manufacturing

Companies that do not have specifically skilled staff, as well as tool and repair rooms

Companies that do not have specifically skilled staff, as well as tool and repair rooms

Metalworking enterprises, production of non-standard products

Companies engaged in the manufacture of metal products, metalworking, which have orders from customers for the manufacturing and processing of non-standard products. They themselves are not involved in manufacturing of special tools

Companies modernizing production facilities

Companies that replace obsolete facilities with modern designs and put into operation more efficient equipment

WORKFLOW:

1

Get technical specifications describing machined surfaces of the part

2

Create 3D model of the product (based on drawing, sketch, ready product or your 3D model)

3

Design a concept taking into account the equipment used by customers and the production program

4

Discuss and validate the solution with the customer

5

Prepare design documentation

6

Manufacture and test the equipment

7

Design programs for CNC machines. If necessary, we carry out selection of equipment and tools.

8

Deliver equipment to the customer and commission it

Modeling and design

Modeling and design is one of the most important stages in manufacturing of customized special machine tooling and CNC fixtures. Modeling allows you to avoid shortcomings and errors, and helps you to estimate the product's future operational capacities.

Modeling technology allows you to view the product from any angle, change size and other parameters and ultimately develop the machine tooling that completely meets the requirements

Preparing design documentation means to make a set of graphic and text documents that, collectively or separately, determine the composition and design of the product and contain all necessary data for its manufacturing, operational control and repair.

MODELLING OF MACHINE TOOLING AND DEVICES ALLOWS:

1

Identify critical shortcomings and errors of the designed product so that to fix them promptly.

2

3D model allows you to present the product entirely so that to show its effectiveness and main operating principles

3

Precisely calculate products' main features and capabilities as well as compatibility with the customer's equipment

4

Enhance design documentation with calculations, and analysis of the product's features and capabilities.

EA ENGINEERING PVT LTD DEVELOPS DESIGN DOCUMENTATION FOR

Design of equipment and fixtures for metal-cutting machines

Design of equipment, fixtures

Design of tooling, fixtures for forging and pressing machines

Design of welding fixtures and equipment

Design of measuring equipment and control devices

Design of assembly fixtures for mechanical assembly plants

Design of transporting devices

Design documentation development, digitization and correction of customer's design documentation

How to find out the cost of modeling and design?

The cost depends on service required, scope of work and it is calculated individually..

Send us an online application for the calculation of the cost of work or send your request to info@metalw.in and our manager will contact you within 15 minutes

GET A QUOTE

Mechanical Machining Process

Mechanical machine processing is manufacturing of parts with pre-set dimensions specified in the drawing using various types of processing and parameters. We use specialized machinery to carry out all machining work.

EA Engineering Pvt Ltd offers a wide range of services for the machining of parts, manufactures assembly units and parts and accepts orders for both individual and small-batch production.

EA ENGINEERING PVT LTD PERFORMS MECHANICAL PROCESSING OF THE FOLLOWING MATERIALS:

METALS

Alloys based on iron, nickel, copper, aluminum, magnesium, titanium and other metals

Standard quality steel

Alloy steels

Tool steels

Brass

Bronze

Cast iron

Duralumin

NON-METALS

Polymer materials, organic and inorganic

Various types of plastic masses

Caoutchoucs and rubbers

Glass inorganic

Ceramics

COMPOSITES

Materials having several components: a base and various fillers binding layers or enhancing its properties.

TECHNOLOGICAL EXPERTISE OF EA ENGINEERING PVT LTD

Turning

Milling

Horizontal boring

Jig boring

Turning-and-boring processing

Surface grinding

Cylindrical grinding

Planing processing

Slotting

EDM

Gear cutting

Bending processing

View all machining services

How to find out the cost of machining?

The cost of machining depends on the nature of service, scope of work and calculated individually for each query..

Send online application to get a quote or send your request to info@metalw.in and our executive will contact you within 15 minutes

GET A QUOTE

Case studies

VIEW MORE CASE STUDIES

Manufacturing of
customized production equipment
Modeling and
design
Mechanical
processing

About EA Engineering

EA Engineering is a part of international group that provides turnkey solutions in engineering and manufacturing of fittings, fixtures and spare parts for individual projects as well as for complete technology cycle. We have been cooperating with medium and large scale enterprises since 2012.

Our services:

  • - Modeling, design and manufacture of customized production equipment;
  • - We digitize and correct the design documentation of the customer;
  • - We carry out the design (including in 3D and using FEM analysis) of products of varying complexity, as well as the development of design documentation with the provision of a complete set of design documentation and 3D models to the customer;
  • - We produce products for equipping and supplementing the workshops of enterprises;
  • - We carry out mechanical, thermal processing of various metals and alloys, composites and polymers. We produce piece (from 1 to 15 pieces) and small-scale batches (from 15 to 100 pieces) of industrial products.
  • - Design and manufacture of mechanical, semi-automatic and automatic equipment and fixtures:
    1.   1. For metalworking equipment.
    2.   2. For assembly and welding of metal products.
    3.   3. For transporting stacking and edging products.
  • - Design and manufacture of non-standard modular machines and lines for metal processing.

Why us

Expertise

Our company has been providing metalworking services since 2012. We have everything in place to fulexecute the order efficiently: experience, expertise and reliable cooperation.

Professional
team

Our team members are highly experienced PhD graduated professionals, which results in successfull implementation of the most complicated metalworking orders in quality and timely manner.

Speed and efficiency

Before the work starts we calculate all costs, describe its stages, draft all the terms in an agreement. All work is carried out using the most modern equipment. We identify realistic production time for each order.

Complete range
of services

We carry out entire manufacturing cycle: starting from project development to finished product.

Modern
equipment

Our company deploys CNC equipment so that to fulfill even the most complicated orders efficiently and within shortest possible time.

Multinational company

We work and accept orders all over the world

Guarantees

Warranty and service maintenance is provided for all our products.

Financial
support

We organize tenders and cooperate with foreign contractors.

How we work

  • Request

    FIle your inquiery online or talk to us on +918277995204

  • Cost calculation

    Our manager calculates the cost of the requested service

  • Agreement signing

    After quote and T&C finalisation we sign an agreeement

  • Project documentation development

    If necessary, we make drawings for your project

  • Production

    We send your order to manufacturing

  • Checking quality

    All our finished products undergo mandatory quality tests.

We deliver the finished product to you

Already working with us



Do you have quieries or want to place order?

Send a request and our manager will contact you within 15 minutes

✓ Number is correct

Your data remain confidential with us

Contacts

+919871831295

info@metalw.in